Eco-Friendly Hot Mix Asphalt Recycling Plant, TSE Series

Eco-Friendly Hot Mix Asphalt Recycling Plant, TSE Series
Eco-Friendly Hot Mix Asphalt Recycling Plant, TSE Series
Eco-Friendly Hot Mix Asphalt Recycling Plant, TSE Series
Eco-Friendly Hot Mix Asphalt Recycling Plant, TSE Series
Eco-Friendly Hot Mix Asphalt Recycling Plant, TSE Series
Eco-Friendly Hot Mix Asphalt Recycling Plant, TSE Series
Eco-Friendly Hot Mix Asphalt Recycling Plant, TSE Series
Eco-Friendly Hot Mix Asphalt Recycling Plant, TSE Series
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Rated capacity of virgin aggregate: 80-320 (t/h)
Rated capacity of RAP material: 48-160 (t/h)

This series asphalt plant is our independently developed integrated hot mix asphalt recycling system to recycle reclaimed asphalt pavement (RAP) by mixing it together with virgin aggregates thereby enabling the reclaimed asphalt from old roads to be reused in an environmentally friendly way. The RAP recycling plant can not only solve environmental problems, but also help road construction companies lower their cost.

Since the mixer is installed beneath the RAP weighing system, which means the feed chute or belt conveyor are eliminated, so that this asphalt plant can solve the material blocking issues that may occur in RAP materials feed chute or belt conveyor. The integrated structure design provides optimal configuration of dust collection system and mixer, greatly improving production efficiency. The RAP recycling plant is configured with patented switching unit, allowing for switching between pre-mixing and direct feeding freely.

Highlights of Environmental Protection
    Energy Saving
  • All parts exposed to the atmosphere are covered with insulation layer to reduce heat losses;
  • Electric heating method is used as alternative to conventional thermal oil heating for asphalt storage;
  • Energy efficient motor reducer greatly reduces energy consumption;
  • Foamed asphalt warm-mixing function makes production process more energy efficient;
    Dust Control & Deodorization
  • Independently developed gas burner can meet the customer's requirement of clean-burning fuels;
  • The flue gas will be transported to the burner for secondary combustion, thus preventing the asphalt flue gas from entering the atmosphere;
  • Vent condensers are installed at vents of heavy oil and asphalt storage tanks to reduce blue smoke emissions. Optical oxygen catalytic and activated carbon adsorption can also be used for solving the problem of emissions.
  • Cold feed system is fitted with pulse jet baghouse dust collector through ducting to remove dust generated during loading and conveying process;
  • Reclaimed filler silo is fitted with wet mixing unit to reduce dust emissions;
  • Foamed asphalt warm-mixing function efficiently reduce the smoke generated during the production process;
  • Atomized mist unit can be configured to efficiently suppress asphalt dust at the site;
    Noise Reduction
  • Induced draft fan features blower sound enclosure, anti-vibration pads and duct silencer to reduce noise emission;
  • Burner is equipped with high-efficiency silencer and sound enclosure to effectively control noise;
  • Bucket elevator, vibrating screen and other equipment generating noise are all covered with aluminum-silicate wool insulated steel panel, providing optimal energy efficiency and noise reduction;
Specifications
Model TSE1006 TSE1510 TSE2010 TSE2015 TSE3015 TSE3020 TSE4020
Capacity of virgin aggregate (t/h) 80 120 160 160 160 240 320
Capacity of RAP material (t/h) 48 80 80 120 120 160 160
Recommended RAP ratio 40% 50% 33% 50% 37.50% 50% 40%
Capacity of virgin aggregate with RAP (t/h) 100~120 140~160 200~240 200~240 280~320 280~320 360~400
Virgin Aggregate
Cold feed unit The number of cold feed bins can be configured according to customer needs
Number of hopper 4 4 5 5 6 6 6
Volume of single hopper (m³) 8 8 8 8 15 15 15
Drum dryer model GT100 GT120 GT160 GT160 GT240 GT240 GT320
Dryer drum diameter (m) 1.75 1.95 2.25 2.25 2.5 2.5 2.7
Dryer drum length (m) 7 8 9 9 10 10 10
Dryer burner Optional: diesel, diesel heavy oil, coal powder, natural gas, oil gas (as per customer's request)
Burner power (MW) 9.8 14.8 19.7 19.7 29.6 29.6 39.4
Dust collection system Gravity baghouse
Filtering area of baghouse (m²) 510 650 920 920 1200 1200 1500
Number of hot bin 4 5 6
Volume of hot bin (m³) 12 25 28 50
Mixer capacity (kg) 1500 2000 3000 4000 5000
Transmission of mixer Double gearbox with gear synchronization
Finished asphalt storage Under-storage/side-storage
Volume of under-storage bin (t) 100 200/300 200/300/400
Volume of side-storage bin (t) 100/200 200/300/400
RAP Material
Drum dryer model RGT64 RGT80 RGR80 RGT120 RGT120 RGT160 RGT160
Dryer drum diameter (m) 1.8 2.25 2.5
Dryer drum length (m) 8 8 10 12
Dryer burner Diesel, diesel heavy oil, natural gas, oil gas
Burner power (MW) 5.9 9.8 14.8 19.7
Combustion chamber (diameter×length) Ø1.6×3.8 Ø1.8×4.2 Ø2×4.2
Storage of RAP (t) 8 10
RAP mixer Optional
Capacity of RAP mixer (kg) 600 1000 1500 2000
Emission handling Secondary combustion in the dryer of virgin materials
RAP feeding to mixer Feed chute or conveyor belt (optional)
Total power (kW) 90 110 160 160 185 185 200
    Tags:
  • asphalt mix plants
  • construction equipment
  • asphalt production facility
  • asphalt plant equipment
  • road building asphalt plant
  • bitumen equipment
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