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As an improved and upgraded product of single-plate paper cup maker, this kind of paper machine completes the entire forming process of paper cup by using three turnplates. In order to realize optimal functions and performance, it utilizes open cam design, interrupted division, gear drive and longitudinal axis structure.
The paper machine also applies many well designed techniques and devices: spray lubrication is mainly applied to decrease the abrasion of components; the imported Lister heater is utilized for sealing cup body and bottom; silicon oil flow is precisely controlled by an electromagnetic valve. This piece of paper converting machinery conducts two forming steps, rotating curling and heating& forming. By doing so, it produces cups with high strength and uniform size.
When it comes to PLC control, by utilizing a photoelectric sensor and servo control feeder, the paper cup former ensures a high speed and stable operation and achieves a significant decrease in labor cost. In addition, this paper container making equipment will automatically shut down when any malfunction is detected.
With the assistance of a CCD image detecting system (optionally), cups that are broken, stained or defective can be picked out. This effective system achieves no manual intervention and reduces secondary contamination of product.
This kind of paper cup machine equals to one piece of equipment that integrates all cup making procedures, including paper feeding, sealing, cup bottom feeding, heating, knurling, cup-mouth curling, discharging, testing and counting. It's an ideal choice for making cups of 50-135mm high.
Machine Structure
1. Paper holder 2. Paper fan preheating 3. Ultrasonic 4. Cup pipe 5. Cup turnplate 6. Bottom punching 7. Bottom paper preheating 1 8. Bottom paper preheating 2
9. Bottom paper folding 10. Bottom knurling 11. Cup curling 12. Top curling 1 13. Top curling 2 14. Cup output 15. Bottom feeding 1 16. Bottom feeding 2
Min. /Max. Size
Outstanding Advantages
An open cam design provides high precision and large output, as well as increases service life.
In transmission, a gear drive with longitudinal axis is used to resolve problems of chain shaking and unstability.
A box type structure, along with spray lubrication, remarkably decreases wear, speeds heat dissipation and provides fast operation.
The whole cup making process is controlled applying PLC system. Additionally, a photoelectric sensor is used to detect any malfunction.
The servo feeder shows an intelligent performance that it only delivers cup with a bottom.
At the bottom is a stretchable knife. It's stable and easy to replace.
The Leister heater is purchased for sealing cup body and bottom. This heating device raises the heating effect and leads to knurling of good quality.
There are two curling steps. The first one adopts a rotary shaping method, which benefits the paper strength. For the second curling, it implements a special heating technique to get a nice cup with uniform specifications.
Technical Information
Model
MG-C800
Machine weight
3200 kg
Size
2600mm*1600mm*1850mm
Power source
12KW 380V50Hz
Air consumption
Pressure: 0.5-0.8MPa, input: 0.4 cube/min
Production capacity
80-100 pcs/min
Paper requirement
Single /Double PE coated paper
Paper grams
190-350g/m2
Cup capacity
4-16OZ
Machine Video link
https://www.youtube.com/watch?v=toyHJaLbtuw
Machine Configurations
Name
Brand
Circuit breaker
Schneider, France
Thermal protector
Schneider, France
Phase sequence relay
Schneider, France
Miniature relay
Schneider, France
A.C. contactor
Schneider, France
Temperature control module
Autonics, Korea
Temperature controller
Omron, Taiwan
Heater
Leisure, Switzerland
Photoelectric sensor
Panasonic, Japan
Frequency Converter
Schneider, France/Mitsubishi, Japan
Servo motor
Panasonic/Mitsubishi/Yaskawa, Japan
Screen
Weinview, Taiwan
Pneumatic components
AirTAC, Taiwan/ SMC, Japan
Cam/Gear
MAZAK, Japan
Main motor
GPG, Taiwan
Oil pump motor
Taiwan
Ultrasonic
Ever Green, Taiwan
PLC
Mitsubishi, Japan
Bearing
NSK, Japan
Maintenance Maintenance of MG-C800 automatic high speed paper cup forming machine should be carried out in strict compliance with the maintenance guidance. 1. Every component should be cleaned up carefully. 2. For sanitation and cleanliness, a fixed schedule should be maintained to clean and wipe the machine. Greasy dirt should be removed from the paper, die and roller. The machine must be kept from paper scraps, dust, plastic rolling, etc. 3. Glycerol can be used to lubricate the entire machine.
Package All machines are packaged by wooden case.
After-sale Service 1. A user guide is included to assist with the machine installation and adjustment and help solve problems that may be encountered. 2. The MG-C800 automatic high speed paper cup forming machine will be adjusted one week prior to delivery to make sure it is in perfect condition. 3. Technicians are available to guide the installation and adjustment on site. This service would be at the buyer's expense, which includes the technician's salary ($100 USD/day), traveling expense, accommodation, consulting fee, etc. 4. Free training is available and ongoing until the operator fully understands the operation and maintenance of our machine. The buyer should cover traveling and accommodation expenses of our technicians. 5. Our company provides wearing parts at no charge for one year.
Warranty 1. We offer a one-year warranty for the MG-C800 Automatic High Speed Paper Cup Forming Machine from the shipment date. 2. The warranty does not cover normally worn components. 3. We will not be responsible for any damage caused by misuse, improper handling, negligent maintenance, intentional injury or other damages.
