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XPS Insulation Board Production Line,China XPS Insulation Board Production Line
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XPS Insulation Board Production Line

XPS Insulation Board Production Line



XPS Insulation Board Production Line

Introduction of XPS
XPS (extruded polystyrene) insulation board--- a kind of new insulation material is a high quality polystyrene foam product characterized by smooth skin with a closed-cell structure that looks like a mass of uniform bubbles with common walls between them. There are few, if any, voids between the cells, top and bottom skin. Comparing with other traditional heat insulation materials, such as EPS (Expand Polystyrene Foam), PU (Polyurethane Foam) and Rock wool, XPS is improved in terms of insulation, moisture-proof, compressive strength, durability, convenient installation and low cost. As an ideal heat insulating material, XPS is widely applied in heat preservation and insulation systems, moisture-proof and obstruct systems, with promising potential market.

Advantages of XPS Insulation Board Production Line
1. Much cheaper than the lines with same capacities from Europe, only 10% to 20% of their price.
2. As for raw material, European line only can use virgin material which is more expensive, while our line can use 100% recycle materials, such as recycled EPS and GPPS as well as virgin GPPS, which can greatly reduce the cost.
3. Our Lines also can use CO2 and alcohol as the foaming agent and can produce XPS board free of CFC and HCFC.
4. We can adopt twin screws in first extruder, as well as single screw and our production output is from 200kg per hour to 800kg per hour, which can meet most of the clients requirements.
5. With the unique technology that all auxiliary equipments can be online working.
6. More than 10 years experience to produce XPS Production Line.
7. Lowest energy consumption.
8. Awarded CE Certificate.

Main Configuration of XPS Insulation Board Production Line
Feeding System First Extruder Hydraulic Mesh Exchanger Second Extruder Mould Calibrator First Haul-off Unit Longitudinal Cutter Cross Cutter Second Haul-off Unit Controlling System Packing System/ Auxiliary equipments

Technical Parameters of XPS Insulation Board Production Line

Item

ZHI-250

ZHI-500

ZHI-750

Extruder System

1st Extruder

2nd Extruder

1st Extruder

2nd Extruder

1st Extruder

2nd Extruder

Screw Diameter

mm

135

150

165

200

75X2

200

L/D Ratio

L/D

27:1

33:1

27:1

33:1

32:1

33:1

Driving Motor Power

kw

75

45

90

75

90

90

Heating Power

kw

110

160

180

Capacity

kg/h

250~300

450~500

700~750

Product Width

mm

600 (900)

600 (900/1200)

600 (900/1200)

Product Thickness

mm

20~60

20~120

50~120

Density

kg/m3

33~39

33~39

33~39

Total Power

kw

280

350

380

Layout of XPS Insulation Board Production Line


Compare of Main Insulating Materials

Item

XPS

EPS

PU

Rock Wool

Thermal Conductivity [w/( mk)]

At the beginning

0.030

0.041

0.02

0.044

After three years

0.04

0.06

0.06

0.06

Compressive Strength (kpa)

When dry

350

80

165

After watering

350

60

110

Tensile Strength (Kpa/m2)

300

65

Density (kg/m3)

32~39

25~28

25~30

150~200

Water Absorption (%)(V/V)

At the beginning

0.76

8

6

5

After three years

1

40

40

40

Thickness (mm)

25

38

21

Volume Stability

Good

Good

Good

Good

Combustibility

B2

B1

Noncombustible

Direct Use

Easy

Easy

Easy

Difficult

Raw Material

100% new material ~
100% recycled material

100%
new material

100%
new material

100%
new material

Cost

Low

Middle

High

Middle

Production Process

Easy

Easy

Complex

Complex contaminative

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