WeldingPositioner

Welding positioner equipment is used to weld circularseams.  It can be attached to the powersupply of and argon welder, C02/MAG/MIG welder, plasma welder, etc.  It can also be connected to other machines toform an automatic welding system. Welding positioners are quite practical and produce high welding efficiency.

The welding positioner is composed of a rotatinghead, positioner mechanism and controller. Since it is designed with a separate speed control circuit, the speed ofrotating head can be adjusted.  The weldlength can be preset with a dial switch. The angle of inclination can be adjusted in line with customers’needs.  The welding positioner isequipped with a pneumatic welding gun and possesses sound functionality.

Features

1. The worktable can be rotated or tilted allowing workpiece to be welded at the best position.
2. Frequency control of motor speed by rotating and motor-driven speed regulation by tilting from which customers can choose in line with operational requirements.
3. Electric control system composed of electric cabinet and manual control box making it easy to operate.
4. Equipped with slewing bearing which helps increase the loading capacity and makes the rotation smooth.
5. Worktable is manufactured with six radial M30T bolt grooves used to clamp and position the workpieces.
6. Several concentric annual grooves are processed onto the surface of the worktable to help align the workpiece at the center.
7. Through annealing process, the rack has enough mechanical strength to remain solid during long time use.

Application

Welding positioner equipment is necessary for themanufacture of mechanical parts.  Thewelding positioner is used for welding and fabrication of related parts.  By rotating or tilting the worktable,operators can weld the workpieces in the best position.  The rotation and tilting speed of the worktablecan be adjusted in line with the welding speed under stepless speedregulation.  Labor intensity and weldingauxiliary time are greatly reduced and the welding quality and productivity aresignificantly improved.

Specifications

Type	Loading Capacity (kg)	Rotation Speed (rmp)	Tilting Speed (rmp)	Tilting Angle (°)	Worktable Dia.(mm)	Rotation Power (kw)	Tilting Power (kw)	Speed Adjust	Max. Eccentricity (mm)	Max. Gravity (mm)
ZHB-01	100	0.4-4	2	0-90	Φ400	0.18	0.18	AC Variable Frequency Drive (VFD)	150	200
ZHB-03	300	0.1-1	1	0-90	Φ600	0.37	0.37		150	200
ZHB-06	600	0.09-0.9	0.42	0-90	Φ1000	0.75	0.75		150	200
ZHB-12	1200	0.05-0.5	0.4	0-120	Φ1200	1.1	1.1		200	250
ZHB-30	3000	0.05-0.5	0.23	0-120	Φ1400	1.1	2.2		200	300
ZHB-50	5000	0.05-0.5	0.2	0-120	Φ1500	1.5	3		200	300
ZHB-100	10000	0.05-0.5	0.2	0-120	Φ2000	3	4		200	400
ZHB-150	15000	0.04-0.4	0.15	0-120	Φ2200	4	7.5		200	500
ZHB-200	20000	0.04-0.4	0.15	0-90	Φ2500	5.5	11		200	600
ZHB-300	30000	0.03-0.3	0.15	0-90	Φ3000	5.5	15		200	650
ZHB-500	50000	0.02-0.2	0.06	0-90	Φ4000	11	18.5		200	800

Materials

Rack:  WeldmentQ235

Worktable:  16Mn

Maintenance

1. Calcium based grease should be applied to the bearings regularly for lubrication.
2. The speed reducer must be filled with 30# machine oil.  This oil should be changed every six months.
3. All driving parts should be checked periodically for lubrication, and the speed reducer should be checked and resupplied with lubricating grease every month. This will ensure the functionality and lengthen the working life of the welding positioner.

4.Theequipment should be cleared before using and always have enough oil.  If possible, the equipment should be assignedto one specific person for operation and maintenance.

5. To avoid damage to the bearings, the welding ground should be connected to the conductive device not placed directly on the welding positioner.
6. Daily inspection should include:
   a)  The control box should not be opened when machine is operating.
   b)  Operators should inspect the operation from the outside to ensure everything is in order.
7. Detailed inspection should include:
   a.  Performance complies with standard specifications
   b.  No corrosive gas or high temperature or rainwater
   c.  Display parts operating normally
   d.  No unusual noise, vibration or smell
   e.  No overheating or discoloring
8. Periodic inspection should be carried out with operation stopped, power cut off, and cover of control box opened and include
   a.  Power supply voltage within a permissible range
   b.  Dust on the control panel should be cleared
   c.  Machine should be stopped immediately and overhauled if anything goes wrong with the cable insulation
   d.  All connecting parts should be well fastened
   e.  Should anything go wrong with control circuit or any electrical components, they should be repaired so that the operation is not affected
   
   

Packaginginformation

The following packaging is available:

• Palletizing plus plywood
• Wooden case
• Plastic film (nude packaging)

Services

1. HENGTONG Welding Positioner comes with a one year warranty in which time we will solve any quality problems that should arise free of charge.
2. Our specialized “after sales” service personnel call and/or email our clients.  We value our customers’ feedback which helps us improve our products.
3. We attend several international trade fairs each year and visit with clients in the city the trade show is located.
4. We reply to our customers within 24 hours (excluding holidays).