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Supper Cell Rubber Fender, SC Marine Fender,China Supper Cell Rubber Fender, SC Marine Fender
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Supper Cell Rubber Fender, SC Marine Fender

Supper Cell Rubber Fender, SC Marine Fender



Supper Cell Rubber Fender, SCMarine Fender

SC marine fender is also called drum typefender, as it can be compressed into a drum-shape. It has the followingadvantages:

1. As compared withits counterparts, our high reaction force type rubber fender offers higherrated compression deformation, energy absorption and more.

Type

Rated compression deformation

Reaction force (KN

Energy absorption (KJ

1000H counterparts

47.5

436

167

TD-A1000H

52.5

445

195


2. With an impingementplate at the head part, the supper cell rubber fender generates small reactionforce on vessel body. According to customers demands, the reaction force onvessel body can be 25 tons/m2 or less, making the marine fender ideal for largesized vessels.
3. With high energy absorption and reaction force, the SC marine fender isespecially suitable for use on dolphin wharfs.
4. As compared with its counterparts, the supper cell rubber fender has smaller oblique compressiondeformation.
5. The PE veneer installed on the front of theimpingement plate steel frame helps reduce the friction coefficienteffectively.


Specifications and Performance

Specification

Type

Size

H

D1

D2

Holes(n)

d

h

SC400

400

550

650

4

30

25

SC500

500

550

650

4

32

25

SC630

630

700

840

4

39

25

SC800

800

900

1050

6

40

30

SC1000

1000

1100

1300

6

47

35

SC1150

1150

1300

1500

6

50

37

SC1250

1250

1450

1650

6

53

40

SC1450

1450

1650

1850

6

61

42

SC1600

1600

1800

2000

8

61

46

SC1700

1700

1900

2100

8

66

50

SC2000

2000

2000

2200

8

74

50

SC2250

2250

2300

2550

10

74

57

SC1500

1500

2700

2950

10

74

70

SC3000

3000

3150

3350

12

90

75


Performance

Type / Performance

Standard Type

Reaction force

Energy Absorption

SC400

63.7

11.1

SC500

108.0

23.4

SC630

175.0

48

SC800

280

98

SC1000

445

195

SC1150

589

297

SC1250

696

382

SC1450

936

596

SC1600

1140

801

SC1700

1287

960

SC2000

1781

1564

SC2250

2502

2472

SC2500

3088

3391

SC3000

3750

4300

Note:Reaction=R Energy Absorption=E


Fittings for Super Cell Rubber Fender System
1. A list offender fittings

Name

Usage /function

Material

Embedded parts

U type ring

For the hang of chains

Q235 steel with paint coated (or hot dip galvanized)

Anchor bolt (nut)

For the fixing of marine fender onto the dock

Stainless steel (or hot dip galvanized Q235 steel )

Impingement plate

The impingement plate functions to bear the reaction force generated by the fender system itself, thus reduce its reaction force to the vessel body and reduce the surface force acting across each square meter of vessel body.

Q235 steel with paint coated (or hot zinc / aluminium spray coating)

Veneer

Reduce friction coefficient, thus prevent the vessel body from being damaged by friction.

PE

Rubber spring

To buffer the force acted on the chain, thus prevent the chain from being damaged.

Rubber

Rubber spring chain

Suspension chain

To bear the weight of the impingement plate, thus preventing the rubber fender from drooping.

Q235 steel hot dip galvanized or paint coated

Horizontal chain

To prevent the shearing deformation of the fender system.

Q235 steel hot dip galvanized or paint coated

Vertical chain

To restrict the stretching of the upper part of the fender, when the lower part of the fender is under stress.

Q235 steel hot dip galvanized or paint coated

Attachment bolt (nut)

For the linkage between the rubber fender and its parts like impingement plate, and so on.

Stainless steel or Q235 zinc plated steel


2.
Embeddedparts and fasteners for the SC marine fender

2.1embedded bolt, nut and spacer

Description/Size/Specification

Bolt

Spacer

Anchor nut

D

K

M

H

B

L1

N

t

V

E

F

R

d

e

a

b

L

G

T

SC630H

30

75

60

19

65

109.5

19.5

4.5

34

72

33

15

30

38

75

105

330

9

75

SC800H

33

85

70

22

70

116.5

24

4.5

36

77

35

15

33

42

85

120

360

9

80

SC1000H

39

95

75

26

80

148

26

6

43

102

40

25

39

50

85

15

430

9

85

SC1150H

42

100

80

26

85

151

28

6

46

12

43

25

42

55

85

125

500

12

90

SC1250H

45

110

90

30

90

153

31

6

49

102

45

30

45

60

95

140

500

12

110

SC1450H

52

120

95

35

100

158

31

6

56

102

50

30

52

70

100

150

570

12

120

SC1600H

52

135

95

35

100

158

34

6

56

102

50

30

52

70

100

150

570

12

120

SC1700H

56

135

110

35

110

165

38

8

63

102

55

30

56

75

105

165

620

16

125

SC2000H

64

150

125

40

116

168

40

8

70

102

58

40

64

80

125

190

700

16

130

SC2250H

64

150

125

40

120

195

43

8

70

127

60

40

64

80

125

190

700

16

130

SC2500H

64

170

125

40

125

202

50

10

70

127

65

50

64

80

125

190

700

16

130

SC3000H

76

190

145

50

140

207

55

10

84

147

70

50

76

95

135

210

800

19

135


2.2 Embedded U type ring

Specifications

d

R

L1

L

A

T

K

G

SUC630H

40

60

220

440

65

25

25

100

SUC800H

50

75

250

650

70

30

30

120

SUC1000H

60

75

250

750

70

30

30

120

SUC1150H

60

75

250

750

70

30

30

120

SUC1250H

60

90

250

790

70

30

30

120

SUC1450H

60

90

250

850

70

30

30

120

SUC1600H

60

90

250

900

70

30

30

120

SUC1700H

70

90

250

1100

70

30

30

120

SUC2000H

70

90

250

1200

70

30

30

130

SUC2250H

80

120

300

1300

70

30

30

160

SUC2500H

80

120

300

1400

70

30

30

160

SUC3000H

90

130

320

1500

80

30

30

180


2.3 Bolt, nut and spacer for veneer mounting

Description / Size / Specification

Bolt

Nut

Spacer

D

K

S

H

m

a

G

D

T

E

d

t

TD-A630H-300H

16

30

20

10

14

9

24

16

28

38

18

3


2.4 Bolt, nut and spacer for impingement plate mounting

Description / Size / Specification

Bolt /nut

Spacer

D

K

M

H

T

B

L1

N

t

V

r

F

R

SUC630H

30

90

55

19

24

65

109.5

19.5

4.5

34

2.5

33

15

SUC800H

33

100

60

22

28

70

116.5

24

4.5

36

3

35

15

SUC1000H

39

115

65

26

32

80

148

26

6

43

3

40

25

SUC1150H

42

125

70

26

32

85

151

28

6

46

3

43

25

SUC1250H

45

130

75

30

38

90

153

31

6

49

3

45

30

SUC1450H

52

145

85

35

45

100

158

31

6

56

3

50

30

SUC1600H

52

145

85

35

45

100

158

34

6

56

3

50

30

SUC1700H

56

160

90

35

45

110

165

38

8

63

3

55

30

SUC2000H

64

170

95

40

51

116

165

40

8

70

4

58

40

SUC2250H

64

170

95

40

51

120

195

43

8

70

4

60

40

SUC2500H

64

190

95

40

51

125

206

50

10

70

5

65

50

SUC3000H

76

215

110

50

64

140

207

55

10

84

5

70

50

Material options

1

2

3

4

Q235 steel (hot dip galvanized)

1Cr13(2Cr13)

1Cr18Ni9Ti

0Cr17Ni12MO


3. The impingement plate of the supper cell marine rubber fender
3.1 The surfaceforce acting across the external vessel body can be calculated according to:FP= R/(LB)
In the above formula,
FP stands for surface force (kN/ m2).
L stands for the contact surface length (m) of the impingement plate.
B stands for the contact surface width (m) of the impingement plate.
R stands for the reaction force (kN) of the rubberfender system.

Hence, when the impingement plate length and width is given, the surface forcecan be achieved. When a specific surface force is given, we can easily get thedesired impingement plate size.
However, while calculating the impingement plate size according to given surfacepressure, please pay attention to the effective arrangement of veneers with thesame specifications.

In addition, the impingement plate should be tailor-made according to the dockdesign, hydrologic condition, and the installation layout for the marine rubberfender system. Hence, customers can contact us for the impingement platedesign.

3.2 Structure of impingement plate

3.2.1 Standard type


3.2.2 Hinge-connection type

Whenseveral rubber fenders are combinedtogether and installed in a line horizontally, the design strength ofimpingement plates may be increased due to the large space between marinefenders. By use hinge-connection type impingement plates, the marine fenderscan also be connected with each other by hinge connection method, thus make theimpingement plate system lighter.



3.2.3 Enclosed type
Enclosed type impingement plate is composed of veneer and back support plate,so as to increase the structure strength. Water pressure test and sealingperformance test should be given while manufacturing this type of impingementplate.


3.3 Layout methods for impingement plates
3.3.1 Horizontal installation layout- when the marine rubber fenders are arranged in a line horizontally(like 11, 21, 31, etc.)


3.3.2Vertical installation layout when the marine fenders are arranged in aline vertically (like 11, 21, 31, etc.)

3.3.3 Combinational installation (like 22, 23, etc.)


4. Veneers

4.1Specification

Type

Specification (Lengthwidth) (mm) (thickness: 30mm or 40mm)

Flat plate

600600

600450

600300

450450

300300, etc.

Angle plate

600220

300220

450220

360220, etc.


4.2 Material
Both flat plates and angle plates are made using UHMWPE, making them featurehigh strength and tensile.

Material

\\Physical properties

Polyethylene Resin

Nylon resin

Rubber (for reference)

Specific gravity

0.95

1.15

1.15

Tensile strength (Kg/cm2)

250

750

200

Elongation (%)

20

50-120

450

Compression strength (kg/cm2)

200

900

200

Creep strength (kg/cm2)

140-210

1000

Young modulus (kg/cm2)

5600-10500

26000

40

Shock resistance (kg/cm)

70

200

Friction coefficient

0.1-0.2

0.2

0.3-0.6

Wearing resistance ratio

0.5

0.28

1


5. Rubber spring chain

Therubber spring chain refers to a chain designed with rubber springs to reduceforces acting on the chain, thus ensuring safety.

5.1Composition of the rubber spring chain

Series No.

Parts name

Material

Series No.

Parts name

Material

1

End shackle

Hot dip galvanized Q235 steel

4

Common link

Hot dip galvanized Q235 steel

2

End link

Hot dip galvanized Q235 steel

5

Turnbuckle

Hot dip galvanized Q235 steel

3

Rubber spring frame

Rubber, Hot dip galvanized Q235 steel


5.2 Rubber spring chain specification

Type

Common chain

End link

End shackle

Rubber spring frame

Turnbuckle

SUC630H

20

22

M22

32

M36

SUC800H

22

25

M25

32

M36

SUC1000H

25

28

M28

32

M36

SUC1150H

25

28

M28

32

M36

SUC1250H

25

28

M28

32

M36

SUC1450H

28

30

M30

32

M36

SUC1600H

28

30

M30

42

M42

SUC1700H

32

34

M34

42

M42

SUC2000H

34

36

M36

42

M48

SUC2250H

34

36

M36

42

M48

SUC2500H

38

40

M38

52

M52

SUC3000H

40

42

M42

52

M56


5.3 Suspension chain
When the weight of the impingement plate exceeds the allowable load, asuspension chain should be utilized so as to prevent the drooping of the marinerubber fender.
The weight in the following chart refers to the allowable load (maximum weight)of the impingement plate, when the marine fenders are installed vertically in aline.

Specification \\ Weight (kg) \\ Type

630H

800H

1000H

1150H

1250H

1450H

1600H

1700H

2000H

2250H

2500H

3000H

P01

150

460

850

1140

1310

1370

1630

1770

2100

3050

3280

4570

P0

180

560

1030

1370

1570

1730

2070

2660

2680

3900

4330

6090

P1

235

720

1340

1780

2040

2380

2860

3140

3730

5430

6210

8820

P2

272

840

1550

2050

2360

2750

3220

3630

4330

6430

7430

-

P3

308

950

1750

2320

2670

3180

3840

4220

5020

7450

8680

-

Note:When the marine rubber fenders are installed horizontally in a line, themaximum weight of the impingement plate is 80% of the value in above chart.

6. Theminimum installation space between supper cell rubber fenders
As the marine fender can be compressed into a drum-shape, there should be aproper space between fenders so as to prevent collision.

Type

630H

800H

1000H

1150H

1250H

1450H

1600H

1700H

2000H

2250H

2500H

3000H

Minimum space H(m/m)

880

1120

1500

1730

1870

2180

2400

2550

2880

3360

3730

4500


7. Small performance reduction in oblique compression conditions
Our TD-A type marine fender features smallperformance reduction in oblique compression conditions. This is a greatadvantage when there is a large space between fenders or when the berthingangle is large.
The following chart shows you the correction factors of the rubber fendersreaction force and energy absorption, when oblique compression forces act onthe fender system.

Angle (degrees)

\\ correction factor

3

4

5

6

8

10

15

Reaction force correction factor (CR)

0.96

0.94

0.93

0.93

0.92

0.92

0.90

Energy absorption correction factor (CE

0.94

0.92

0.87

0.87

0.84

0.80

0.72


8. Others
Notes to designers:
As shown in the following diagram, when the anchor bolt is embedded into aconcrete structure, the distance between the anchor bolt and the concretestructure surface (L) should be larger than the length of the anchor bolt.
The embedded anchor bolt can also be welded onto the steel frame of theconcrete structure, so as to prevent the mooring dolphin from being damagedwhen the marine rubber fender gets a shearing force or tensile force.


L for different types of supper cell rubber fenders.

Fender type

630H

800H

1000H

1150H

1250H

1450H

1600H

1700H

2000H

2250H

2500H

3000H

L (mm)

330

360

430

500

500

570

570

620

700

700

700

800


Hengsheng is a China-based supper cell rubber fendermanufacturer and supplier. Our company provides arch rubber fender, cone rubberfender, putty rubber seal, automobile woolen felt, chemical fiber felt,shipping facilities rubber sealed product, and others.

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