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Screw Actuator

Screw Actuator



ScrewActuator

Characteristics of Screw Actuator
1.1 Screw actuator is a kind of basic lifting component that can accurately control and adjust the lifting or impelling height according to a certain procedure. 1.2 It can be driven by electric motor or other motive power. Manual operation is also available.1.3 Our screw actuator is compact in structure, small in size, light in weight, easy to install and use, noiseless, highly reliable and durable.
1.4 SWL worm screw actuator is widely used in machinery industry, metallurgy, building industry, and water conservancy projects, etc. It can also be matched with other devices to carry out impelling, overturning or other functions.
1.5 It is various in structural styles and assembly types.
1.6 Besides, your special requirement on hoisting height can be satisfied.

Types,SpecificationsandRepresentation

2.1Structuralstyle
1typerepresentsthatscrewmakesaxialmovement.
2typemeansthatscrewmakesrotarymotionandthatscrewnutmakesaxialmovement.
2.2Assemblytype
Atypeindicatesthatscreworscrewnutmovesupwards.
Btypeshowsthatscreworscrewnutmovesdownwards.
2.3Screwheadtype
Screwheadtypeof1typestructuralstyleincludesItype(cylindertype),IItype(flangetype),IIItype(screwtype),type(flatheadtype).
Screwheadtypeof2typestructuralstyleincludesItype(cylindertype)andIIItype(screwtype).
2.4Transmissionratio
GeneralspeedratioisexpressedasPandslowspeedratioisexpressedasM.
2.5Liftingcarryingcapacity
Theliftingcarryingcapacitycanbe2.5,5,10,15,20,25,35(10kN).
2.6Screwprotectionstyle
For1type,therearebasictypescrewactuators,anti-rotatingtypescrewactuators(F)andscrewactuatorswithprotectioncover(Z).
For2type,therearebasictypescrewactuatorsandscrewactuatorswithprotectioncover(Z).

2.7Representation

Screwprotectiontypedesignation(basictypewillbeignored)
mmScrewjourney(mm)
Screwheadtypedesignation
Assemblytypedesignation
Structuralstyledesignation
PTransmissionratiodesignation(generalPwillbeignored)
25kN,2.5Carryingcapacity(25kN,equivalentto2,5ton)

Wormscrewactuator

MainSpecificationsofWormScrewActuator

Type

SWL2.5

SWL5

SWL10

SWL15

SWL20

SWL25

SWL35

Max. elevating force (KN)

25

50

100

150

200

250

350

Screw thread size

Tr306

Tr407

Tr5812

Tr6512

Tr9016

Tr10020

Max. pull (KN)

25

50

99

166

250

350

Worm and wheel ratio

P

1/6

1/8

3/23

1/8

3/32

3/32

M

1/24

1/24

1/24

1/24

1/32

1/32

Worm journey per rotation (mm)

P

1.0

0.875

1.565

1.56

1.5

1.875

M

0.250

0.292

0.5

0.5

0.5

0.625

Max. elongation of screw rod in the case of tensile force (mm)

1500

2000

2500

3000

3500

4000

Max. hoisting height in the case of max. pressure load (mm)

Screw head without guidance

250

385

500

400

490

850

820

Screw head with guidance

400

770

1000

800

980

1700

1640

Worm torque when fully loaded
(N.m)

P

18

39.5

119

179

240

366

464

M

8.86

19.8

60

90

122

217

253

Efficiency (%)

P

22

23

20.5

19.5

16

18

M

11

11.5

13

12.8

9

11

Power (Kw)

P=TN/9550 {T: torque (N.m); n: rotary speed (r/min)}

Weight (Kg)

7.3

16.2

25

36

70.5

87

Weight of every 100mm screw rod (Kg)

0.45

0.82

1.67

2.15

4.15

5.20

lubricant

Synthetic calcium-sodium base grease ZGN-1 or ZGN-2 (-20+100)

Grease weight (Kg)

0.1

0.3

0.5

0.75

1.1

1.9

LiftingForceandHoistingSpeedChart

Type

Liftingforce
(KN)

Hoistingspeed
(m/min)
(generalspeed)

Wormrotaryspeed
(r/min)

Hoistingspeed
(m/min)

Wormrotaryspeed
(r/min)

Type

Liftingforce
(KN)

Liftingspeed
(r/min)
(generalspeed)

Wormrotaryspeed
(r/min)

Hoistingspeed
(r/min)(slowspeed)

Wormrotaryspeed
(r/min)

SWL2.5

25



0.0125

50

SWL20

200

0.15

100

0.10

200

20



0.15

600

160

0.15

100

0.15

300

15



0.188

750

120

0.30

200

0.15

300

10



0.25

1000

100

0.30

200

0.25

500

5



0.45

1800

75

0.45

300

0.375

750

SWL5

50

0.044

50

0.0146

50

50

0.75

500

0.50

1000

40

0.264

300

0.175

600

25

1.50

1000

0.90

1800

30

0.264

300

0.219

750

SWL25

250

0.075

50

0.025

50

20

0.526

600

0.292

1000

200

0.15

100

0.10

200

10

0.876

1000

0.525

1800

160

0.15

100

0.15

300

5

1.575

1800

0.525

1800

130

0.30

200

0.15

300

SWL10

100

0.288

200

0.15

300

100

0.45

300

0.25

500

75

0.432

300

0.25

500

75

0.45

300

0.30

600

50

0.432

300

0.375

750

50

0.90

600

0.50

1000

35

0.864

600

0.90

1800

SWL35

350

0.094

50

0.0313

50

20

1.44

1000

0.90

1800

300

0.104

100

0.125

200

10

2.592

1800

0.90

1800

250

0.208

100

0.188

300

SWL15

150

0.072

50

0.025

50

200

0.416

200

0.188

300

100

0.288

200

0.15

300

150

0.624

300

0.313

500

80

0.288

200

0.25

500

100

0.624

300

0.47

750

60

0.423

300

0.30

600

50

1.248

600

0.626

1000

40

0.720

500

0.50

1000






20

1.44

1000

0.90

1800






10

2.592

1800

0.90

1800






Note
The parameters above are obtained in the condition that the working temperature is 20 and that the working continuous rate is 20% per hour or 40% per minute.
When the rotary speed is faster than the rotary speed listed in the table, the lifting elements will turn up early wear because of overheat, so users should pay more attention to the rotary speed while using the worm screw actuators.

TheRelationshipbetweenScrewRodLengthandLimitLoad

1Diagram12Diagram23Diagram34Diagram4

ScrewrodlengthEulerloadLiftingforce

IntroductiontotheModelingofScrewActuator

You can find out the type of your desired screw actuator according to the screw journey and lifting load indicated in diagram 1-diagram 4, and then check whether the lifting speed meets your requirement according to Lifting Force and Hoisting Speed Chart.

For example

Given that the lifting load F is 20KN, that the screw journey is 400mm, and that the lifting speed V is 0.65m/min, we can find out the suitable screw actuator as follows:

Based on given lifting load and screw journey, we refer to diagram 2 and select the SWL5 screw actuator. While in Lifting Force and Hoisting Speed Chart, the allowable speed of SWL5 screw actuator is 0.526m/min when the lifting force is 20KN. So we have to re-choose from large size screw actuators and check whether their allowable speed meet the requirement. In this way, we will find out that the allowable lifting speed of SWL10 screw actuator is 1.4m/min when the lifting force is 20KN. Thus, SWL10 screw actuator is the one we are looking for.

Directions

1.The hoisting height will increase with the decrease of pressure load. For more details, please refer to diagram 2- diagram 4.
2. When different loads are lifted, the allowable torque, power and rotary speed are different. Meanwhile, the maximum power of different working continuous rate is different.
3. 1 type screw actuator adopts grease lubrication. Lubricant should be added with the rising of temperature.
4. The efficiency in the table is the parameter obtained in the case of grease lubrication.
5. The lubricant should be replaced in time during the working period.
6. The working temperature is -20~+80.
7. The worm screw actuator has self-locking function and will lock automatically when it does not work.

Thank you for visiting our website.
As a professional screw actuator manufacturer in China, we can provide not only screw actuators, but also gear boxes, worm gear reducers, gate operators, couplings, etc. These products are of high quality and low price. They sell well in America, Italy, Germany, England, Spain, Australia, Singapore and more.
Please do not hesitate to contact us if you want to get more information about our screw actuators or other products. We believe that you will be satisfied with our products and services.

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