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Ceramsite Rotary Kiln

Ceramsite Rotary Kiln



Ceramsite Rotary Kiln

The cylindrical body of the ceramsite rotary kiln on the idler makes an angle of about 3° with the horizontal. The materials enter the rotary kiln from the higher end (kiln tail), and roll down towards the lower part (kiln head) under the action of gyratory motion of the kiln body. At the kiln head, coal dust (or other fuels like natural gas, etc.) is sprayed into the kiln with a high pressure blower. The heat generated from complete combustion of the fuel, results in physical and chemical change of the materials. The materials expand and are cooled to form ceramsite.

The ceramsite rotary kiln includes single-drum and dual-drum types. The former is used for direct calcining in making fine particles, which ensures sufficient calcining time to improve calcination quality. The latter has separate control of rotation speeds of the preheating segment and the drying segment, which facilitates the preheating time control based on the state of the materials. And the dual-drum kiln is applied to producing lytag, and ceramsite products with shale or clay materials.

Features of the Ceramsite Rotary Kiln
1. The ceramsite rotary kiln is especially used for common and high-strength ceramsite production.
2. The products made by the rotary kiln have great durability and increasing long-term strength.
3. The ceramsite rotary kiln produces ceramsite with high water absorbing capacity which is subjected to treatment.
4. The ceramsite products have relatively high bulk density, so the rotary kiln is not suitable for ultra light ceramsite.

Application of the Ceramsite Rotary Kiln
The ceramsite products have low density, high porosity, high softening coefficient, good freeze resistance, and alkali-aggregate reaction protection as well as light weight, corrosion and shock resistance. Hence, ceramsite rotary kiln, used for ceramsite production, has wide applications in the fields of building materials, gardening, food and beverage, thermal insulation materials, chemical, and petroleum, among others.

Technical Parameters of Single-drum Ceramsite Rotary Kiln

Specification

Rotating speed (r/min)

Inclination (%)

Output (t/d)

Power (kw)

Weight (t)

Φ1.4×33

0.39 ~ 3.96

3

25

15

47.5

Φ1.6×36

0.26 ~ 2.63

4

40

22

52

Φ1.8×45

0.16 ~ 1.62

4

70

30

78.2

Φ1.9×39

0.29 ~ 2.93

4

75

30

77.59

Φ2.0×40

0.23 ~ 2.26

3

100

37

119.1

Φ2.2×45

0.21 ~ 2.44

3.5

150

45

128.3

Φ2.5×40

0.44 ~ 2.44

3.5

250

55

149.61

Φ2.5×54

0.48 ~ 1.45

3.5

300

55

196.29

Φ2.7×42

0.10 ~ 1.52

3.5

400

55

198.5

Φ2.8×44

0.437 ~ 2.18

3.5

600

55

201.58

Φ3.0×48

0.6 ~ 3.48

3.5

800

100

237

Φ3.2×50

0.674 ~ 3.37

3.5

1000

160

252.4

Φ3.5×52.5

0.6 ~ 3.6

3.5

1500

180

366.5

Φ4×60

0.396 ~ 3.96

3.5

2500

315

523

Φ4.3×64

0.4 ~ 3.96

3.5

3200

420

606.69

Φ4.8×72

0.39 ~ 3.96

3.5

5000

630

853.3

Φ5.2×61

0.38 ~ 3.79

3.5

5500

800

859

Φ5×80

ma×3.5

4

6000

800

1201

Φ5.6×87

ma×4.23

4

8000

800

1227.5


Our company is a professional ceramsite rotary kiln manufacturer based in China. We provide various types of products such as cement kiln, froth floatation machine, rotary drum dryer, and steel ball mill.

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