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Dry Mortar Production Line
DryMortar Production Line
Introduction of Dry Mortar
1. In contrast to job-site mortars, dry mortar is also called pre-mixed mortar,which is produced in the factory with dedicated facilities on batching andblending of ingredients in highly-controlled process. It can be used directlyjust by adding water in job site.
2.It has advantages of consistent quality, controlled inventory, saving timeand labor costs. By adding different chemical additives, it has fine propertiesof bond, thermal and acoustic insulation, crack-resistance, workability,water-retention, wear-proof, anti-corrosion, etc.
3.Dry mortar can match different kinds of new construction materials byimproving formulation. These good properties not only improve buildingsquality and life greatly, but also decrease the usage of mortar in a largedegree.
4. The demand for dry mortar has increased rapidly due to its outstanding meritcomparing with the mortar made in job-site.
Types of DryMortar
| Type | Description |
| Bonding Mortar | Masonry mortar, wall and floor tile adhesive mortar, anchorage mortar etc |
| Decoration Mortar | Decorative plaster, inner and outer wall putty, colorful decoration mortar etc |
| Protection Mortar | Water-proof mortar, anti-corrosion mortar, self-leveling mortar, wear resistance mortar, thermal insulation mortar, sound insulation mortar, repair mortar, mildew-proof mortar, shielding mortar etc. |
Raw Materials
| Item | Description |
| Binders | Cement, hydrated lime, anhydrite, gypsum |
| Filler | Silica sand, quartz sand, limestone, dolomite, expanded perlite etc |
| Mineral admixture | Ground granulated blast furnace slag, fly ash, pozzolana, fine silica powder etc |
| Water-retention and thickening material | |
| Chemical additives | Cellulose esters, super plasticizer, air entraining agents, accelerating agents, retarding agents, de-foaming agents, hydrophobic agents, and etc |
Main Configuration of Dry Mortar Production Line
Raw Material Storage Silos Sand Drying UnitBucket Elevator Spiral Conveyor WeighingSystem Mixer End Product Hopper Bagging SystemDe-dusting System Computer Control System AirCompressor Air-phase Balance System Steel Structure
End Products Storage Silos
TechnicalParameters of Dry Mortar Production Line
| Mode | Capacity | Area | Height | Note |
| Simple | 1~15t/h | 40m2 | 5~10m | Manual batching and packing |
| Basic | 5~15t/h | 40-60m2 | 6~10m | Manual batching, automatic packing |
| Semi-automatic Serial | 5~15t/h | 40~80m2 | 8~12m | Automatic batching of coarse material, manual batching of additive, automatic packing |
| Semi-automatic Tower | 5~50t/h | 40~100m2 | 10~25m | Automatic batching of coarse material, manual batching of additive, automatic packing |
| Fully Automatic Tower | 5-100t/h | 60~500m2 | 10~25m | Automatic batching of all raw material and packing |
Flow Chart of Dry Mortar Production Line
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