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Control Solutions
Control Solutions
AtlasCopco control system
ES advanced centralized control
Atlas Copcois committed to providing high quality compressed air for customers powerequipment. Compressed air generated from the gas to the final point, Atlas Copco\'s products covers the entire production andtransmission process. At the same time we focused on your needs, and providethe most suitable for the most complete solution. We offer advanced productdesign, sophisticated workmanship, and the highest level of reliability andeconomy. Therefore, with first-class quality assurance system, Atlas Copco has always been committed to provide you with highquality compressed air equipment. Our service network covers more than 150countries to ensure timely and quality products and services. We seek continuous improvement and thehighest product performance.
Through innovation and interaction, Atlas Copcocommits itself to providing the highest qualitycompressed air solutions.
Saving energy costs is the best return on investment
How to develop an effective energy-saving plan thatcan actually reduce energy consumption expenditures? Atlas CopcoES controller is your first choice. As a highly efficientenergy-saving tools, ES controller offers the highest return oninvestment. The 4 configuration patterns available allow you to easily masterthe energy-saving methods, and conduct effective cost control. From ES4i thatis integrated inside the computer controller of a compressor and controls fourcompressors at most to ES 130 that is powerful and supports a variety ofcompressors with different capacities, Atlas Copcooffers the best customized energy saving solution to meet your minimuminvestment requirement.
ES 4i
As a very simple control solution, the ES 4i controller can reduce thepressure and energy consumption of an air system that is equipped with fourcompressors. ES 4i is installed inside the Elektronikoncomputer controller, with no additional external control devices needed.
Simple centralized control
1. fullyintegrated inside the computer controller of a compressor to minimize the costand complexity of installation
2. CAN network connection between the compressor:Compared to the traditional hard-wired control, it is simple, powerful, and canbe remotely monitored.
3. You can use a pressure sensor or a pressure transmitter for system control.The control solution offers minimum installation costs and complexity with noreduction in functions.
ES 6
ES 6 is the best control solution for 6 different types of compressors. Withwall-mounted installation, you can use it for non Elektronikoncontrolled compressor. ES 6 provides sufficient control interface, and quicklyand effectively reduce the cost of using the compressor.
Powerful centralized control
Wall installation of control systems: independent control of power
The control solution provides a CAN network or digitalinput / output control interface, fast and flexible connection to a variety ofcompressor equipment.
Pipe network pressure monitoring: a more precise pressurecontrol, increasing the stability of the system, the maximum power savings.
| Function | Advantage | ES | |||
| Optimization the pressure with control | Avoid cascade pressure zone control to save energy | ES 4i | ES 6 | ES 8 | ES 130 |
| System outage and restart timer | Reduce the energy consumption of non-working hours | ES 4i | ES 6 | ES 8 | ES 130 |
| Dual pressure band control, automatic timer can be used to switch | More convenient, more energy-saving | ES 4i | ES 6 | ||
| Choose more pressure with the settings, you can automatically switch timer | ES 8 | ES 130 | |||
| Special circumstances should the second set of alternate compressor | Instantaneous air shortages prevent | ES 6 | ES 8 | ES 130 | |
| The average running time of compressor | Reduce maintenance costs and improve the qualitative | ES 4i | ES 6 | ES 8 | ES 130 |
ES 8
Populations of more and more powerful compressorgroup control, ES 8 provides a more comprehensive control. It can manage up to8 compressors, compressor does not limit the number offrequency. Can control most brands and models of compressors.By reducing energy consumption, optimizing maintenance programs, ES 8 save youconsiderable expense.
More comprehensive and centralized control
1. Wall installation of controlsystems: independent control of power.
2. The control system provides a CAN network or digital input / output controlinterface, fast and flexible connection to a variety of compressor equipment.
3. Pipe network pressure monitoring: a more precise pressure control,increasing the stability of the system, the maximum power savings.
4. Color LCD touch screen: Provides a convenient and efficient operation ofhuman-computer interaction function.
ES 130
ES 130 controller is for all gas and compressor models, including thedevelopment of centrifugal compressor control system. Powerful automation andartificial intelligence analysis, operation of the system can predict trends,use and play a full supply capacity of the compressor. ES 130 through softwaresampling, data storage and trend analysis, the control to make the rightdecisions to ensure overall system stability and economy.
High-end centralizedcontrol
1. Wall installation of control systems: independent control of power.
2. Provides a CAN network or digital input / output control interface, fast andflexible connection to a variety of compressor equipment.
3. Pipe network pressure monitoring: a more precise pressure control,increasing the stability of the system, the maximum power savings.
4. Large color LCD touch screen display: Provides a convenient andefficient operation of human-computer interaction function, display real-timedata curve, system control status and device operation information.
| Function | Advantage | ES | |||
| Simple sequence selection, the timer can automatically switch | Improve the actual gas and match the compressor operation, reduce energy consumption | ES 6 | |||
| Full sequential control and priority management, and can automatically switch timer | The average compressor operation to meet demand, reduce energy consumption | ES 8 | |||
| According to changes in gas consumption, the smart choice combination of compressor | ES 130 | ||||
| Conditioning compressor frequency, stability, fluctuations in air | Further optimize energy consumption | ES 4i | ES 6 | ES 8 | ES 130 |
| Inverter compressor "best operating area"control | Compressor running frequency to ensure the most efficient region | ES 8 | ES 130 | ||
| Centrifugal Compressor "best operating area"control | To ensure Centrifugal compressor the most efficient region in the | ES 130 | |||
Achieved through precise control of energy
Atlas Copco\'s ES using products, in accordance withthe actual measurement and calculation, each reduce the 1bar (14.5psi) pressureof work can save 7% and 3% of the energy leakage.
The best energy-savingeffect
1. By adjusting the system pressure control in setting the minimumrange, can improve energy efficiency.
2. Give priority to using the most efficient compressors, not those old-fashioned, inefficient equipment.
3. Inverter compressor run continuously, because the effective frequency loadregulation when the power saving mode.
4. Multi-frequency conversion type compressor to run, to ensure the machinesare working at optimum speed range.
5. Automatic shutdown of non-work time to save energy.
Improve system stability
1. Improving the stability of the pressure to reduce theoperation of equipment failure.
2. Using the latest and most advanced technology and equipment, effectivelyreducing downtime.
3. By the average running time andavoid long-term single compressor overload.
Reducemaintenance costs
Comprehensive and flexible packet sequence control ensures the compressorrunning, ES automatically mean the same group of the compressor working hours.Therefore, the group can carry out all maintenance of the compressor, fewerservices, the costs will save. In addition, ES control solution canautomatically stop the compressor non-production run time, such as: night,weekend and holiday, so that time can be extended maintenance, service costscan be further reduced.
| Operation of the system is not the cost of using the ES | After the energy saving effect of using the ES | ||
| 4 90KW of oil-injected screw compressors, 80% of the loading rate, set the cascade pressure zone. 10 hours per day, 5 days a week, 47 weeks a year, shifts non-stop computing | Pressure range is usually set ES | 0.5bar/7psi | |
| Operating cost savings during the day | |||
| Reduced pressure zone | 5.25 | ||
| Usual pressure set | 2bar/29psi | To reduce leakage | 2 |
| consumption | 0.1/KW | Energy saved at night | |
| Leakage rate | 20 | Timing stop and re-start | 100 |
| Running cost at daytime | 309 | Money saved at daytime | 22.4 |
| Running cost at night | 94 | Money saved at night | 94 |
| Running cost per year | 94.705 | Money saved per year | 27.354 |
| Technical data | ES 4i | ES 6 | ES 8 | ES 130 | |
| description | |||||
| name | Sequence controller | Sequence controller | Advanced Sequence controller | Powerful controller | |
| model | integrated | Wall type | Wall installation | Wall installation | |
| Control ability | |||||
| The quantity controlled | 4 | 6 | 8 | 30 | |
| Loading/unloading compressors | 4 | 6 | 8 | 30 | |
| VSD compressors | 1 | 1 | 8 | 30 | |
| Centrifugal air compressor | 0 | 0 | 0 | 30 | |
| Control connection | |||||
| The compressor quantity controlled by CAN internet | 4 | 6 | 8 | 30 | |
| The compressor quantity controlled by switch | 0 | 5 | 6 (optional) | N/A | |
| Remote start/stop | N/A | standard | optional | N/A | |
| Reserved for analog input | 0 | 3 | 1 | 4 | |
| Hardware | |||||
| display | Black and white 4-line text display | Black and white 4-line text display | Color LCD touch display | 12.0color LCD touch display | |
| Pressure transducer | A pressure sensor, from the compressor of the machine, choose to install the pressure transmitter in the pipe-line | pressure transmitter installed in the pipe-line | pressure transmitter installed in the pipe-line | Two pressure transmitter installed in the pipe-line | |
| Control box grade | IP54 | IP54 | IP54 | IP54 | |
| size depth*width*height (mm) | N/A | 150*300*400 | 210*400*400 | 210*600*600 | |
| Main function | |||||
| optimize pressure range | |||||
| System outage and restart timer | |||||
| Dual pressure band control, can automatically switch timer | |||||
| Choose more pressure with the settings, you can automatically switch timer | |||||
| Respond to special circumstances, you can set the standby compressor | |||||
| The average running time of compressor | |||||
| Simple sequence selection, the timer can automatically switch automatically | |||||
| Full sequential control and priority management, you can toggle the timer | |||||
| According to gas consumption, only selected combination of compressor | |||||
| Conditioning compressor frequency, stability, fluctuations in air | |||||
| VSD compressor "operating area" control | |||||
| centrifugal compressor "operating area" control | |||||

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