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CTC Production Line,China CTC Production Line
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CTC Production Line

CTC Production Line



CTC Production Line

CTC production line is designed to manufacture continuouslytransposed conductor, a kind of winding wire commonly used in largecapacity, high voltage level energy-economic transformers. A certain number (oddnumber) of enamelled rectangular wires, through bending and repeatedlyintersecting and transposition, become into a stranded conductor which is thencovered with insulating paper. Thus, desired CTC cable is achieved.

Construction Features
(1) The CTC production line can manufacture 24-88 wire windings at atime. We can also design and manufacture CTC production line according tocustomers demands.
(2) The wire-reel inside the cage comes with sizes of 400 and 500.
(3) The production line can finish super-long distance despoiling and themaximum despoiling angle is less than 16.
(4) The continuously transposed conductor production line isequipped with mechanical twist-removal system and medical grade stainless steelthreading-pipe whose inner walls are mirror finished.
(5) The CTC production line isdriven by an AC servo variable frequency system, and itcomes with a programmable controller, industrial type 14" color screen and communication type data exchange.It can achieve high precision synchronous control for each independent driving system.Also, the production line has memory, automatic updating and remote diagnosisfunctions.
(6) Equipped with 8-10 forceful horizontal wire-straighteningdevice which comes with tensile adjustment function.
(7) The wire-transposition device comes with constant pressure and can achieve gaplessadjustment. The transposition distance is 22-35mm, and the transposition frequency is less than 120times per minute.
(8) Tensile compensation type insulating paper wrapping machine can achieve overlapcoefficient from 40%-70%. While lapping with butt gaps, the gap width is lessthan 2mm. Also,the lapping machine is designed with intersecting parallel type lead frame.
(9) The mould surface can be sprayed with industrial ceramics using ion platingtechnology.
(10) The conductor production line is equipped with double-workstation crawler-typetraction unit which comes with inductance type traction force display andadjustment system.
(11) In order to ensure reliable performance, the continuously transposed conductor production lineis equipped with SIEMENS brand components, including low voltage electricalapparatus, communication unit, control units, and theelectrical motor and driving system for each functioning system.

Technical Specifications

Conductor quantity in stranded conductor

7-87

pcs

Specification of single conductor

A: 1.12-2.85

B: 3.15-13.0

mm

Max. profile area for CTC cable

28x90

mm2

Cage rotational speed (stepless)

1-10

rpm

Speed limitations on traction system (stepless)

1-8

m/min

Transposition pitch (stepless)

50-250

mm

Paper-wrapping system rotation speed (stepless)

50-500

rpm

Paper-wrapping pitch (stepless)

5-100

mm

Maximum insulating paper layer (optional)

8n

Layer

Insulating paper width

14-35

mm

Conductor transposition direction

Right

Main motor power

18-55

KW

Reel size (for reels inside of cage)

PN 400-PN500

Taking-up reel size

PN 1000-PN2000

Taking-up motor power

7.5

KW

Dimension

38000-5800x5200x2400

mm

Machine weight

38-61

Ton

Total power

60-113

KW

Yajue is a China cable production line manufacturer, specializing in agreat variety of large scale electrical equipment. Some of our popular productsinclude hydraulic automatic drawing bench machinery, upward casting machine,horizontal winding machine, and more. As a result of their high quality and lowprices, our products are sought after by customers in many countries, such asUnited States, France, Germany, Russia, Ukraine, South Korea, Syria, amongothers. Located in Shanghai, we enjoy convenient air, land and seatransportation. Moreover we have easy access to abundant manpower and thus canproduce high quality products at reduced costs. For more detailed informationabout us, please contact us directly or send an email to us.

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