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CRGO Slitting Line and Cut-to-Length Line,China CRGO Slitting Line and Cut-to-Length Line
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CRGO Slitting Line and Cut-to-Length Line

CRGO Slitting Line and Cut-to-Length Line


CRGO Slitting Line and Cut-to-Length Line

Silicon Steel Slitting Line

Description of Silicon Steel Slitting Line
This line is specially produced for cutting big silicon steel coil into strips for silicon steel cores, which are widely used in transformer, current/voltage transformer and other electric apparatus.

Components of Silicon Steel Slitting Line
The line is composed of hydraulic expansion decoiler, No.1 storage pit, slitting machine, No. 2 storage pit, guiding & tension device, recoiler, unloading car, hydraulic system and control system.

Main Technical Data of Silicon Steel Slitting Line:
- Type Code: GJ1000 (GJ1250)
- Steel coil thickness: 0.2-0.5mm
- Max. coil width: 1000mm (1250mm)
- Max. coil weight: 5T (6T)
- Decoiling coil inner diameter: 460-520mm
- Decoiling coil outer diameter: 1200mm
- Slitting speed: 10-62m/min
- Burr height: less than 3mm
- Number of slitting: max. 20
- Minimum slitting width: 40mm
- Slitting blade: 120/198/-45mm, material rigid alloy or W18Cr4V, quenched
- Slitting accuracy in width: less than 0.2mm
- Recoiling coil inner diameter: 460-520mm
- Recoiling coil weight: 5T (6T)
- Total power: 19kW
- Total length of the line: 11m (12m)
- Total weight: 10T (14T)

Full-automatic Silicon Steel Cut-to-length Line
This line is designed by our company with technology similar to GEORG Germany. It combines bevel cutting and V-shape notching together. Hole punching is optional.

Description of Full-automatic Silicon Steel Cut-to-length Line
With technology similar to GEORG Germany, this line is totally designed by ourselves. It combines the functions of bevel cutting and V-shape notching together (Hole punching is optional).

Components of Full-automatic Silicon Steel Cut-to-length Line:
1 Double-head mechanical expansion decoiler, active drive, capacity 5T
2 High precision servo feeding device, feeding precision 0.1mm
3 High precision pneumatic V-shape notching machine driven by step servo motor, step feeding tolerance 0.1mm; notching angle 1, notching die material YG20 alloy.
4 High precision pneumatic shearing machine (two sets) for cutting 45angles, shearing angle 1, shearing blade material YG20 alloy
5 Double-layer sorting table
6 Double-layer raising & dropping table, capacity 10T
7 PLC control system
Main Technical Data of Full-automatic Silicon Steel Cut-to-length Line:
1 Suitable silicon steel width: 80-650 / 80-800mm, strip length: 900-3500mm
2 Core loss rate increasing rate (comparing to original silicon steel): 2%
3 Burr height: 0.02mm
4 Shearing angle tolerance: 0.005
5 Cut-to-length tolerance: 0.15mm
6 Linear speed: 120m/min
7 Servo motor and impulse generators are imported from Japan or GermanySemi Automatic Silicon Steel cut-to-length line

Description of Semi Automatic Silicon Steel Cut-to-length line:
This silicon steel cut-to-length line is only used for cutting silicon steel strips into core pieces with both ends in 45. This line should be worked with a V-shape notching machine and shearing machine to finish all the cutting & notching for silicon steel core pieces.

Main Technical Data of Semi Automatic Silicon Steel Cut-to-length line:

No.

Code
Item

HJ 400

HJ 500

HJ 600

HJ 800

HJ 850

1

Steel thickness

0.23~0.5mm

2

Strip width

40~400mm

40~500mm

90~600mm

100~800mm

100~850mm

3

Strip length

300~1600mm

300~2000mm

950~3150mm

950~4200mm

950~4200mm

4

Cutt -to-length tolerance

+/-0.2mm

5

Burr height

Less than 0.03mm

6

Shearing angle tolerance

Less than 0.5 per 1000mm

7

Shearing speed

28 pcs /min @1000mm long

Linear speed 45m/min @ 2000mm long

8

Total line power

11.2kW

11.2kW

18.7kW

18.7kW

18.7kW

9

Length of the line

10.5m

10.5m

18.7m

20.9m

20.9m

10

Suitable transformer capacity

10000kVA and less

20000kVA and less

31500kVA and less

31500kVA and more

31500kVA and more

We can offer high quality roll forming machine, spiral duct forming machine, plasma cutting machine and welding machine etc. for global customers.

Diagonal Slitting Machine

This machine is suitable for diagonal (curve) slitting silicon steel strips for cores in round section, trapezoidal section, rectangular section, etc., for both plane and tri-dimensional cores.
The diagonal slitting machine is equipped with special software (installed in computer, Windows based) which helps design the cores, calculate core dimensions and dimensions of strip to be diagonal slit.

Main Technical Data of Diagonal Slitting Machine

1) Suitable for producing transformers with various kind of winding cores:
Max. diameter of core column: plane 230mm; stereoscopic 300mm
Max. transformer capacity: 1600kVA
2) Material utilization rate:
Round section: about 90% by nesting
Round + trapezoidal combined section: more than 95%
Trapezoidal section: 100%
3) Slitting strips: two pieces one time
4) Max. raw silicon strip width: 450mm
5) Thickness range of silicon steel: 0.2-0.35mm
6) Slitting speed: max. 40m/min, continuous adjusting
7) Slitting width precision: +/-0.2mm
8) Burr height: less than 0.03mm
9) Rated power: 5kW
10) Life of slitting blade: more than 20,000m before grinding
11) Dimension: about 8000 x 1500 x 1300mm
12) Weight: about 2000kg

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