Wall Panel Production Line, Mobile Type

Wall Panel Production Line, Mobile Type
Wall Panel Production Line, Mobile Type
Wall Panel Production Line, Mobile Type
Wall Panel Production Line, Mobile Type
Wall Panel Production Line, Mobile Type
Wall Panel Production Line, Mobile Type
Wall Panel Production Line, Mobile Type
Wall Panel Production Line, Mobile Type
Wall Panel Production Line, Mobile Type
Wall Panel Production Line, Mobile Type
Wall Panel Production Line, Mobile Type
Wall Panel Production Line, Mobile Type
Wall Panel Production Line, Mobile Type
Wall Panel Production Line, Mobile Type
Wall Panel Production Line, Mobile Type
Wall Panel Production Line, Mobile Type
Wall Panel Production Line, Mobile Type
Wall Panel Production Line, Mobile Type
Wall Panel Production Line, Mobile Type
Wall Panel Production Line, Mobile Type
Wall Panel Production Line, Mobile Type
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Designed for making large size solid and hollow wall panels, our mobile type wall panel production line is composed of a variety of systems including concrete mixing plant, automatic slurry infusing system, hydraulic mobile wall panel molding machine, trolley system, positioning system, automatic demoulding machine, automatic stacker, combined transfer cart, etc.

Relying on transfer cart and trolley system, the concrete molding machines transfer repeatedly among the curing area, slurry infusing area and demoulding area to complete production processes.

Automatic Lightweight Wall Panel Production Line - Mobile Type

1. EPS Pre-expander
2. Boiler
3. Fluidized Bed
4. EPS Curing Silo
5. Screw Conveyer
6. Powder Silo
7. Mixing System
8. Steep Making Machine
9. Slurry Infusing Pump

10. Mobile Hydraulic Molding Machine
11. Trolley System
12. Automatic Stacker
13. Control Room
14. Forklift
15. Storage Yard
16. Transfer Cart
17. Hydraulic Station

Equipment Construction
Materials: Q235, Q345, 40Cr and 45# steels, aluminum alloys, etc.
Treatments: Hardening and tempering, carburizing and oxidizing treatments are conducted on some of the materials to improve equipment's lifespan.

Features
1. The mobile type wall panel production line is excellent for the investment where annual production is less than 100,000m2.
2. The whole concrete product plant ensures small floor space while high productivity.
3. It is specially configured to make solid and hollow wall panels with 50-200mm thickness and 2270-3000mm length.
4. The building material production line features centralized waste collection, keeping workshop clean and ensuring low cost of investment.

Working Principle
1. After precise batching and mixing, materials are infused into the wall panel molding chamber that is constructed from aluminum molds. Molding units move while other equipment keeps stationary.
2. The molding machine will open the molds after water panels are molded. The stacker with demolding function will draw them out of the molds and stack them with 90° turnover.
3. Finally, forklift transports the stacked wall panels to storage yard for curing.

Description of Hydraulic Wall Panel Molding Machine
-- First, put the aluminum alloy mould between two molding boards;
-- Second, put the fiber cement board inside the mould;
-- Third, make the aluminum and mould board into a close chamber;
-- Last, and make a hole on the side aluminum mould for slurry infusing.

Characteristics of Hydraulic Wall Panel Molding Machine
Lightweight;
Sound insulation;
Heat insulation;
Warm preservation;
Water proof

Technical Parameters of the Wall Panel Production Line
1. Mixer
Type JQ1000 With lift port JQ1000
Charging Volume (L) 1600 1600
Discharging Volume (L) 1000 1000
Max. Grain Size of Aggregate (mm) 5 5
Speed of Mixing Blade (r/min) 26.4 21.9
Mixing Blade (PCS) 6 6
Model of Mixing Motor XWD8-59-15kw
Power of Mixing Motor (KW) 15 15
Model of Winch 500.3 ----
Power of Winch (KW) 4.5kw/i=20.27 ----
Height of Unloading Material (mm) 1850 1850
Model of Water Pump Motor 3 phase self-sucking pump
Power of Water Pump Motor 1.1KW 1.1KW
Frame Dimension in Working 3900×4728×4382 3900×1550×5750
Frame Dimension 7560×6060×6565 7560×3065×6565
Net Weight (T) 6.2 5.5
2. Slurry Pump
Parameters Specifications
KB10
Pumping Pressure in Theory (Mpa) High pressure 4.5
Low pressure 2.3
Transport Capacitry in Theory (m3/h) High Pressure 5
Low Pressure 9.4
Max. Transport Distance (m) Horizontal 300
Vertical 120
Main Motor Power (KW) 11
Hopper Volume (m3) 0.1
Loading Height 1000
Hydraulic Oil Tank Volume 80
Distribution Valve Form Ball Valve
Main Machine Weight (KG) 500
Frame Size: LXWXH (mm) 1785×960×1700
3. Wall Panel Molding Machine
Function Molding system
Finished Wall Panel Size 3000×600×75/90/100/150/200mm
Output of Wall Panel with Different Thickness 75mm 14 PCS
90mm 12 PCS
100mm 11 PCS
150mm 8 PCS
200mm 7 PCS
Hydraulic Unit Motor power 2.2 KW
Operating Pressure 3-4Mpa
Molding Time Two Hours (High aluminum cement)
Net Weight 5 T
Components Host machine, hydraulic station, mould
Technical Parameter of Mobile Automatic Stacker
Function Pulling panel out of molds, collecting wall panels together and turning over 90° for easy handling by forklift
Motor Power Hydraulic Unit Motor 6.6kw
Traveling Motor 1.5kw
Demoulding Motor 1.1kw
Cylinder Travel Wall panel pushing cylinder 1200mm
Turnover Cylinder 650mm
Weight 2.2T
Component Hydraulic unit motor, Turnover Machine, Demoulding Device, Wall
panel pushing device, rail, traveling motor, Electrical control cabinet
Frame 4350×3612×1150mm
Customer Sites
Finished Products – Lightweight Wall Panels
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