Headlight Assembly Line for H4 Halogen Bulb

Headlight Assembly Line for H4 Halogen Bulb
Headlight Assembly Line for H4 Halogen Bulb
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The headlight assembly line for H4 halogen bulbs automatically combines the halogen capsule bulb, metal cap, bulb holder, and prefocus base to form H4 halogen bulbs. This assembly line is characterized by high automation and is capable of inspecting the products in-real time. This line features headlight bulb alignment machines for adjusting focus and installing, as well as the optional headlight bulb adjusting machine and headlight bulb specification data inspecting machine following customer needs.

The feature of this headlight assembly line for H4 halogen bulb is that it operates capping before halogen capsule installing. It enables the assembly line suitable for the assembly of halogen capsule with different diameters, as well as adaptable to hard glass and quartz glass halogen capsule.

Parameters

Operator count: 2
Size: 7911X5072mm

Manufacturing process of headlight assembly line for H4 halogen bulb
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Bulb head coating
Components of headlight assembly line for H4 halogen bulb
Headlight Bulb Alignment Machine, Adjusting Focus and Installing

The Fsfocus headlight bulb alignment machine can complete the common steps of bulb holder installation. The gas tightness is also operated to inspect whether the welding points feature an open solder. The headlight quality is ensured from the primary step. After bulb head installation, our equipment will also perform lighting test on the semi-finished headlight.

Parameters

Device Name H4 Headlight Bulb Alignment Machine, Adjusting Focus and Installing
Model AF-ZT024-H4
Power Main Engine Drive 2x1 Kw/pcs
Argon-arc welder 8.7 x 3 Kw/pcs
Pressure 0.6 Mpa
Production capacity 1200-1440pcs/h
Dimension(W×D×H) 1600cm×1600cm×2000cm

Headlight Bulb Alignment Machine, Adjusting Focus and Installing

The headlight bulb alignment machine adopts a manipulator to use the end cap for adjusting focus (avoiding the damage on halogen capsule bulb when being clamped). It moves the filament to the set position and then weld. The one-step focus adjusting is completed.

Parameters

Device Name H4 Headlight Bulb Alignment Machine
Model AF-DJ012-H4
Power Main Engine Drive 2 x 1 Kw/pcs
Resistance welder 10 X 2 kw/pcs
Pressure 0.6 Mpa
Production capacity 1200-1440pcs/h
Dimension(W×D×H) 1250cm×1600cm×1800cm

Automotive Light Bulb Head Coating Machine

The automotive light bulb head coating machine operates electric baking after coating bulb head. The electric baked coating is more stable. Fsfocus can also offer the fire baking type for customers. But if your halogen capsule adopts hard glass, we recommend the use of electric baking. Because the using of fire baking may cause the halogen capsule to produce stress and burst.

Parameters

Device Name H4 Headlight Bulb Alignment Machine
Model AF-DJ012-H4
Power Main Engine Drive 2 x 1 Kw/pcs
Resistance welder 10 X 2 kw/pcs
Pressure 0.6 Mpa
Production capacity 1200-1440pcs/h
Dimension(W×D×H) 1250cm×1600cm×1800cm

Headlight Bulb Specification Data Inspecting Machine

This headlight bulb specification data inspecting machine is designed to measure a/26, a/23.5, b1/29.5, b1/33, c/29.5,c/33, e, f, lc, lr, α and other 22 parameters. Its visual software system can complete the measurement in milliseconds.

Parameters

Device Name H4 Headlight Bulb Specification Data Inspecting Machine
Model AF-FG012-H4
Power 1.1 x 1 Kw/pcs
Pressure 0.6 Mpa
Production capacity 1200-1440pcs/h
Dimension(W×D×H) 1300cm×1300cm×1500cm
Configuration recommendation
  • High-end headlight assembly line for H4 halogen bulb

    Introduction
    The high end headlight assembly line for H4 halogen bulb is equipped with headlight bulb specification data inspecting machine, automotive light bulb head coating machine, etc. The headlight bulb specification data inspecting machine will measure the full headlight size according to 22 parameters. This aims to ensure that each produced headlight meets ECE standards. We will also add a cold resistance tester to further inspect whether the headlight is accessible.

    Configuration
    eadlight bulb alignment machine, adjusting focus and installing, automotive light bulb head coating machine, headlight bulb specification data inspecting machine, cold resistance tester, laser printer

  • Economic headlight assembly line for H4 halogen bulb

    Introduction
    Economic headlight assembly line for H4 halogen bulb is characterized by simple structure and practicability.

    Configuration
    Headlight bulb alignment machine, adjusting focus and installing

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